Evaluasi Sistem Traceability pada Produksi Chewy Candy di PT Sweet Candy Indonesia Menggunakan FMECA (Failure Mode Effects and Criticality Analysis)

Abstract

The low level of effectiveness and efficiency in traceability system implemented by an industry will conduce bad management of product quality assurance. Therefore, traceability system is necessary to be evaluated using FMECA (Failure Mode Effects and Criticality Analysis) method and arrangement of several mock recalls. Base on FMECA analysis, errors like no documentation of BTP batch number by the flavor room and production; no candy calculation in cut and wrap; damage or disappearance of checklist intermediate form (in transwrap); and no documentation of scrap separately by the incinerator are categorized in unacceptable area which have prefered priority in corrective action compared with errors of candy’s variety and batch number documentation in pulling to cut and wrap; damage or disappearance of non-document pulling form and checklist intermediate form (in copacking) that are categorized in undesirable area. The result of mock recall also show that the total average time consumption at PT Sweet Candy Indonesia is 310 minutes with 168,5 minutes dominated by production. Refer to those result, the effectiveness and efficiency level of traceability system at PT Sweet Candy Indonesia is still low which the maximum limit of 240 minutes as the operational standard is surpassed. In order to elevate the effectiveness and efficiency of traceability system at PT Sweet Candy Indonesia, implementation of kanban system in production can be the best solution in corrective action.