Strategi Efisiensi Biaya melalui Evaluasi Penerapan Good Manufacturing Practices (GMP) pada Unit Pengolahan Nugget Lele PT Anestira Agri Berkah

Abstract

PT Anestira Agri Berkah mengalami retur nugget lele akibat kontaminasi benda asing yang menimbulkan produksi ulang dan tambahan biaya. Penelitian ini bertujuan mengevaluasi penerapan Good Manufacturing Practices (GMP), mengidentifikasi faktor penyebab retur, dan menganalisis potensi efisiensi biaya melalui perbaikan GMP. Data diperoleh pada Juli-Desember 2025 melalui observasi, wawancara, dokumentasi, daftar periksa CPPOB, serta catatan produksi dan biaya. Analisis dilakukan menggunakan diagram fishbone, analisis parsial, dan R/C Ratio. Hasil evaluasi menunjukkan skor 29 dari 58 atau tingkat pemenuhan 50% yang memerlukan perbaikan. Empat kejadian retur, masing-masing 143 pack, disebabkan rambut, benang pakaian, dan jarum pentul. Produksi ulang menimbulkan tambahan biaya Rp4.415.500 per bulan. Perbaikan GMP diproyeksikan membutuhkan Rp1.502.750 per bulan, menghasilkan penghematan bersih Rp2.912.750, dan meningkatkan R/C Ratio dari 1,27 menjadi 1,36. Penguatan higiene pekerja, prosedur kerja, pengawasan proses, dan pemeriksaan produk akhir berpotensi meningkatkan efisiensi biaya.

PT Anestira Agri Berkah experienced catfish nugget returns due to foreignmaterial contamination, requiring replacement production and additional costs. This study aimed to evaluate Good Manufacturing Practices (GMP), identify the causes of returns, and assess potential cost efficiency through GMP improvements. Data were collected from July to December 2025 through observation, interviews, documentation, a CPPOB checklist, and production and cost records, then analyzed using a diagram fishbone, partial budgeting, and the R/C Ratio. The GMP evaluation scored 29 out of 58, equivalent to 50% compliance and indicating a need for improvement. Four return incidents occurred, each involving 143 packs, due to hair, threads from workers’ clothing, and a straight pin. Replacement production generated an average additional cost of Rp4.415.500 per month. GMP improvements were projected to cost Rp1.502.750 per month, generate net savings of Rp2.912.750, and increase the R/C Ratio from 1,27 to 1,36. Strengthening worker hygiene, work procedures, process control, and final-product inspection could improve cost efficiency.