Penerapan Total Productive Maintenance pada Meat Deboning Machine di PT XYZ

Abstract

PT XYZ merupakan perusahaan yang bergerak di bidang industri perunggasan, khususnya Rumah Potong Ayam (RPA). Permasalahan dalam penelitian ini adalah rendahnya efektivitas Meat Deboning Machine (MDM) yang ditunjukkan oleh nilai Overall Equipment Effectiveness (OEE) sebesar 44,46 % sehingga belum mencapai standar perusahaan yang diakibatkan tingginya six big losses, pengoperasian mesin yang belum optimal, serta penerapan Total Productive Maintenance (TPM) yang belum maksimal. Penelitian ini bertujuan mengidentifikasi penyebab rendahnya efektivitas mesin dan menyusun usulan perbaikan berbasis TPM. Metode yang digunakan meliputi perhitungan OEE berdasarkan aspek availability, performance, dan quality yield lalu ada analisis six big losses untuk menentukan sumber kerugian terbesar, serta penyusunan usulan perbaikan berdasarkan pilar autonomous maintenance, planned maintenance, dan focused improvement (Kaizen). Hasil penelitian menunjukkan bahwa nilai OEE Meat Deboning Machine masih berada di bawah standar perusahaan, dengan kerugian terbesar berasal dari reduced speed losses. Oleh karena itu usulan perbaikan berbasis TPM dan One Point Lesson diharapkan mampu meningkatkan efektivitas, keandalan, dan produktivitas mesin secara berkelanjutan.

PT XYZ is a company operating in the poultry industry, particularly in the Poultry Slaughterhouse (RPA) sector. The main problem addressed in this study is the low effectiveness of the Meat Deboning Machine (MDM), as indicated by an Overall Equipment Effectiveness (OEE) value of 44.46%, which falls below the company's performance standard. This condition is caused by high six big losses, suboptimal machine operation, and the inadequate implementation of Total Productive Maintenance (TPM). This study aims to identify the factors contributing to the low machine effectiveness and to propose improvement strategies based on TPM. The research method includes OEE calculation based on the availability, performance, and quality components, six big losses analysis to identify the major sources of losses, and the development of improvement proposals based on the autonomous maintenance, planned maintenance, and focused improvement (Kaizen) pillars. The results indicate that the OEE of the Meat Deboning Machine remains below the company's standard, with reduced speed losses identified as the largest contributor to performance losses. Therefore, TPM-based improvements and the implementation of One Point Lessons are expected to enhance the machine's effectiveness, reliability, and productivity in a sustainable manner.