Penurunan Downtime Hours Mesin Bossar pada Area Filling Pouch Line B di PT. XYZ

Abstract

SALSABILA. Penurunan Downtime Hours Mesin Bossar Pada Area Filling Pouch Line B di PT XYZ. Dibimbing oleh ANNISA KARTINAWATI. Area produksi KKM kemasan pouch di PT XYZ mengalami kendala signifikan dalam proses filling, yaitu seringnya proses terhenti akibat breakdown pada mesin Bossar, yang mengakibatkan tingginya downtime hours di area filling pouch. Dengan melakukan analisis SMART dan metode PDSA sebagai kerangka kerja yang terstruktur dan terukur. Proyek bertujuan untuk mengidentifikasi faktor penyebab terjadinya peningkatan downtime hours dan memberikan alternatif solusi untuk menurunkan downtime hours pada mesin Bossar di area filling pouch line B PT XYZ. Alternatif solusi yang dilakukan untuk menurunkan downtime hours pada proses filling kremer kental manis kemasan pouch line B dengan pembuatan formulir check sheet CILA yang berisi kolom Cleaning, Inspection, Lubrication & Adjusting (CILA) pada 16 part item pengecekan mesin Bossar. Rancangan solusi ini melibatkan perhitungan penentuan rata-rata waktu ketika mesin tidak beroperasi (Mean Downtime) dan Overall Equipment Effectiveness (OEE) sebagai indikator keberhasilan Total Productive Maintenance (TPM).

SALSABILA. Reduction of Downtime Hours for Bossar Machines in Filling Pouch Line B at PT XYZ. Supervised by ANNISA KARTINAWATI. The pouch packaging production area at PT XYZ faces a significant challenge in the filling process, namely frequent interruptions due to breakdowns in the Bossar machines, resulting in high downtime hours in the pouch filling area. By conducting SMART analysis and utilizing the PDSA method as a structured and measurable framework, the project aims to identify the root causes of increased downtime hours and provide alternative solutions to reduce downtime hours on Bossar machines in the pouch filling line B at PT XYZ. The alternative solution implemented to reduce downtime hours in the filling process for sweetened condensed milk pouch packaging line B involves creating a CILA check sheet form containing columns for Cleaning, Inspection, Lubrication & Adjusting (CILA) for 16 machine check items on the Bossar machines. This solution design involves calculating the average time when the machines are not in operation (Mean Downtime) and Overall Equipment Effectiveness (OEE) as an indicator of Total Productive Maintenance (TPM) success.