Redesign Tata Letak Fasilitas Produksi Dalam Meningkatkan Efisiensi Operasi

Abstract

PT. XYZ has a land area of about 74 220 with 22 190 m2 of buildings and facilities of about 22 531 . The layout of the PT. XYZ classified into layout based process. By using the Map From-To on the flow of finished goods and materials obtained by the amount of movement of goods between work stations each day. PT. XYZ has designed a layout with a good, visible from the flow pattern in the form of a 'U'. In addition, space is a top priority production company located in the midpoint of the overall building company and in accordance with the results of the count Total Closenes Ratting (TCR), which is the largest production halls with a value of 302. The research using analytical approach Systematic Layout Planning (SLP), Activity Relation Chart (ARC) Analysis which is used to determine the level of relationship between production activities and produces a temporary layout. After determining the center point of a new work station, the distance between the station acquired a new work. The total flow of materials long distances is 8.112 meters / shift or equal to 24.336 meters / day, while the total distance of the new material flow is as far as 4.419 meters / shift or 13.257 feet / day. This means that the material flow can be reduced as far as 3.693 meters / shift or 11.079 meters / day.