Mengatasi Kebocoran Komponen Burner Gas Boiler (2-E-007) pada Mesin Boiler (3-BO-301) di PT XYZ.

Abstract

PT XYZ adalah perusahaan manufaktur berbasis chemical yang berdiri pada 10 April 1987 sebagai penyedia bahan peledak untuk pertambangan, dengan fokus utama pada produksi Amonium Nitrat (AN). Seiring meningkatnya aktivitas produksi, perusahaan menghadapi sejumlah kendala operasional akibat sistem manajerial yang belum optimal.

Permasalahan diidentifikasi melalui tiga aspek utama, yaitu perancangan, perencanaan, dan pengendalian. Dilengkapi dengan metode diagram kartesius guna menentukan masalah penting dan mendesak (signifikan). Hasil analisis menunjukkan bahwa aspek pengendalian khususnya dalam penerapan Total Productive Maintenance (TPM), menjadi isu utama, dengan ditemukannya kebocoran pada mesin Boiler (3-BO- 301) akibat ketidaksesuaian dimensi dan ukuran pada komponen Burner Gas Boiler (2-E-007). Kondisi ini menyebabkan pemborosan bahan, gangguan operasional, serta menimbulkan risiko keselamatan dan lingkungan.

Laporan akhir ini bertujuan untuk meminimalkan terjadinya kebocoran pada mesin Boiler (3-BO-301). Berdasarkan hasil identifikasi tersebut, dibuat solusi perbaikan komponen Burner Gas Boiler (2-E-007) pada mesin Boiler (3-BO-301) melalui peningkatan kualitas dan ketepatan pemasangan komponen Burner Gas Boiler (2-E-007), guna meminimalkan potensi kebocoran.

Kata Kunci: Boiler, Burner Gas Boiler, Perbaikan.

PT XYZ is a chemical-based manufacturing company established on April 10, 1987 as a supplier of explosives for mining, with a main focus on the production of Ammonium Nitrate (AN). As production activities increase, the company faces a number of operational obstacles due to a non-optimal managerial system.

Problems are identified through three main aspects, namely design, planning, and control. Equipped with the Cartesian diagram method to determine important and urgent (significant) problems. The results of the analysis show that the control aspect, especially in the implementation of Total Productive Maintenance (TPM), is the main issue, with the discovery of leaks in the Boiler engine (3-BO-301) due to a discrepancy in dimensions and sizes in the Boiler Gas Burner (2-E-007) components. This condition causes waste of materials, operational disruptions, and poses safety and environmental risks.

This final report aims to minimize the occurrence of leaks in the Boiler engine (3-BO-301). Based on the results of the identification, a solution was made to repair the Burner Gas Boiler (2-E-007) component in the Boiler engine (3-BO-301) through improving the quality and accuracy of the installation of the Burner Gas Boiler (2-E- 007) components, in order to minimize the potential for leakage.

Keywords: Boiler, Boiler Gas Burner, Repair.