Analisis Penyebab Reject Kemasan Produk Roti Kering Bagelen pada Proses Pengemasan di PT XYZ

Abstract

Pembuatan roti kering bagelen dilaksanakan melalui serangkaian aplikasi pengolahan pangan diantaranya proses pengemasan. Bahan pengemas memiliki berbagai kegunaan dan manfaat sehingga proses pengemasan menjadi tahapan penting di industri pangan. Produk yang tidak sesuai dengan spesifikasi disebut reject. Jumlah produk reject yang lebih dari standar perusahaan akan bersifat merugikan perusahaan. Penelitian bertujuan untuk menentukan faktor penyebab dari reject kemasan dan rekomendasi perbaikan. Metode yang digunakan pada penelitian ini yaitu check sheet, startifikasi, histogram, diagram pareto, bagan kendali P (P-chart), diagram sebab akibat (fishbone diagram), dan why-why analysis (5WHYs). Hasil penelitian menunjukkan bahwa produk reject yang masuk ke dalam area vital few (area prioritas perbaikan) adalah kemasan terpotong (40,86%) dan kemasan tidak tertutup rapat (39,15%). Hasil fishbone diagram menunjukkan bahwa faktor manusia, metode, dan mesin sebagai penyebab reject kemasan terpotong. Pada reject kemasan tidak tertutup rapat diakibatkan oleh faktor bahan, manusia, metode, dan mesin.

The making of bagelen dry bread is carried out through a series of food processing applications, including the packaging process. The packaging material has various uses and benefits so that packaging process becomes an important stage in the food industry. Products that do not meet specifications will be called rejects. The number of reject products that are more than the company's standards will be detrimental to the company. The study aims to determine the causing factors of the packaging rejects and improvement recommendations. The methods used in this study are check sheets, stratification, histograms, Pareto diagrams, control charts (P-charts), cause-and-effect diagram (fishbone diagram), and why-why analysis (5WHYs). The results showed that reject products that entered the vital few area (priority improvement area) were cut packaging (40,86%) and packaging that was not tightly closed (39,15%). Fishbone diagram results showed that human factors, methods, and machines were the causes of cut packaging rejects. In reject packaging that was not tightly closed, it was caused by material, human factors, methods, and machines.