PENERAPAN TOTAL PRODUCTIVE MAINTENANCE PADA MESIN BENDING UNTUK PRODUKSI ANTENA SATELIT KAPAL MILITER DI PT XYZ

Abstract

ZACKY NAOVAL NAINGGOLAN. Penerapan Total Productive Maintenance pada Mesin Bending untuk Produksi Antena Satelit Kapal Militer di PT XYZ. Dibimbing oleh ANTONYA RUMONDANG SINAGA.

Penelitian ini bertujuan menganalisis penerapan Total Productive Maintenance (TPM) pada mesin bending di PT XYZ guna meningkatkan efisiensi produksi antena satelit untuk kapal militer. Permasalahan utama yang dihadapi adalah tingginya waktu henti (downtime) dan rendahnya keandalan mesin, yang menyebabkan keterlambatan produksi. Pendekatan TPM meliputi autonomous maintenance, planned maintenance, budaya kerja 5S, serta pengukuran indikator performa melalui Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR), dan Overall Equipment Effectiveness (OEE). Root Cause Analysis digunakan untuk mengidentifikasi akar penyebab downtime, dengan data operasional sebagai dasar analisis performa. Hasil menunjukkan bahwa penerapan TPM secara konsisten dapat meningkatkan keandalan mesin, mengurangi frekuensi kerusakan, dan memperbaiki efektivitas operasional. Dengan demikian, TPM menjadi solusi strategis dalam mendukung kesiapan alutsista maritim Indonesia.

ZACKY NAOVAL NAINGGOLAN. Implementation of Total Productive Maintenance on Bending Machine for Satellite Antenna Production of Military Ships at PT XYZ. Dibimbing oleh ANTONYA RUMONDANG SINAGA.

This study analyze the implementation of Total Productive Maintenance (TPM) on the bending machine at PT XYZ to improve the production efficiency of satellite antennas for military vessels. The main issues identified are high downtime and low machine reliability, which lead to production delays. The TPM approach includes autonomous maintenance, planned maintenance, 5S workplace organization, and performance indicators such as Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR), and Overall Equipment Effectiveness (OEE). Root cause analysis is employed to identify the root causes of downtime, using data as a basis for performance analysis. The results show that consistent TPM implementation enhances machine reliability, reduce failure frequency, and improve operational effectiveness. Therefore, TPM serves as a strategic solution to support the readiness of Indonesia’s maritime defense systems.