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http://repository.ipb.ac.id/handle/123456789/154322
Title: | Minimasi Downtime pada Mesin Kraussmaffei 150 di Departemen Injection Menggunakan Konsep Total Productive Maintenance di PT XYZ. |
Other Titles: | Minimizing Downtime on the Kraussmaffei 150 Machine in the Injection Department Using the Total Productive Maintenance Concept at PT XYZ. |
Authors: | Dardanella, Derry PRAMONO, WILDAN GIARWIN |
Issue Date: | 2024 |
Publisher: | IPB University |
Abstract: | WILDAN GIARWIN PRAMONO. Minimasi Downtime pada Mesin Kraussmaffei
150 di Departemen Injection Menggunakan Konsep Total Productive Maintenance
di PT XYZ. Dibimbing oleh DERRY DARDANELLA.
Penelitian ini bertujuan untuk meminimalkan downtime pada mesin
Kraussmaffei 150 di departemen injection PT XYZ menggunakan konsep Total
Productive Maintenance (TPM). PT XYZ adalah perusahaan manufaktur di bidang
kemasan yang menghadapi masalah downtime terutama di departemen injection.
Penelitian ini menggunakan metode Pareto untuk mengidentifikasi masalah kritikal
kemudian diikuti dengan analisis FMEA untuk menentukan jenis kerusakan paling
kritis. Metode Fault Tree Analysis (FTA) digunakan untuk mengidentifikasi akar
penyebab masalah dan metode MTBF, MTTR dan MDT digunakan untuk
mendukung penjadwalan preventif maintenance. Hasil analisis menunjukkan
bahwa mesin Kraussmaffei 150 memiliki downtime tertinggi dengan total 520 jam
dalam periode pengamatan. Implementasi TPM dengan pendekatan yang sistematis
dan terencana mampu mengurangi downtime secara signifikan, meningkatkan
efisiensi operasional, dan mengurangi biaya operasional. Kesimpulannya,
penerapan TPM efektif dalam mengurangi downtime mesin di PT XYZ dengan
rekomendasi untuk terus memantau dan memperbarui program maintenance secara
berkala untuk mencapai peningkatan yang berkelanjutan. WILDAN GIARWIN PRAMONO. Minimizing Downtime on the Kraussmaffei 150 Machine in the Injection Department Using the Total Productive Maintenance Concept at PT XYZ. Supervised by DERRY DARDANELLA. This research aims to minimize downtime on the Kraussmaffei 150 machine in the injection department of PT XYZ using the concept of Total Productive Maintenance (TPM). PT XYZ is a manufacturing company in the packaging field that faces significant downtime problems, especially in the injection department. This research uses the Pareto method to identify the most impactful defects, followed by FMEA analysis to determine the most critical defect types. The Fault Tree Analysis (FTA) method was used to identify the root cause of the problem and the MTBF, MTTR, and MDT methods were used to support preventive maintenance scheduling. The analysis results show that the Kraussmaffei 150 machine has the highest downtime in the injection department with a total of 520 hours in the observation period. The implementation of TPM with a systematic and planned approach was able to significantly reduce downtime, improve operational efficiency, and reduce operational costs caused by machine breakdowns. In conclusion, the implementation of TPM is effective in reducing machine downtime at PT XYZ, with recommendations to continue to monitor and update the maintenance program regularly to achieve continuous improvement. |
URI: | http://repository.ipb.ac.id/handle/123456789/154322 |
Appears in Collections: | UT - Industrial Management |
Files in This Item:
File | Description | Size | Format | |
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cover_J0311202196_2734a19cc203449187693754b98b9bc7.pdf | Cover | 2.33 MB | Adobe PDF | View/Open |
fulltext_J0311202196_0bfcea52abb14443977238bd4abe89e7.pdf Restricted Access | Fulltext | 2.77 MB | Adobe PDF | View/Open |
lampiran_J0311202196_2d380042eac74109ba0e0a10d40bd053.pdf Restricted Access | Lampiran | 3.19 MB | Adobe PDF | View/Open |
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