Evaluasi Metode Penyimpanan Gudang Finished Goods Berdasarkan Turn Over Ratio (TOR) di PT Futami Food & Beverages

Abstract

PT Futami Food & Beverages merupakan perusahaan manufaktur di bidang makanan dan minuman yang memiliki sistem penyimpanan produk jadi berbasis Distribution Center (DC). Permasalahan yang dialami perusahaan dalam proses penyimpanan adalah penumpukan material di area loading dock dan lorong gudang yang disebabkan oleh penggunaan metode penyimpanan acak (randomized storage). Rencana solusi yang dilakukan bertujuan untuk mengevaluasi metode penyimpanan serta merancang tata letak penyimpanan yang lebih efisien menggunakan pendekatan Fast, Medium, and Slow Moving (FSN) Analysis berdasarkan Turn Over Ratio (TOR). Metode class based storage dipilih sebagai solusi untuk mengelompokkan SKU berdasarkan tingkat pergerakan barang dan menempatkannya di racking gudang. Penerapan usulan tata letak berdasarkan metode class based storage mampu mengurangi total ongkos material handling sebesar 40,99% dibandingkan dengan tata letak awal.

PT Futami Food & Beverages is a manufacturing company in the food and beverage sector that has a Distribution Center (DC) based finished product storage system. The problem experienced by the company in the storage process is the accumulation of materials in the loading dock area and warehouse aisles caused by the use of randomized storage methods. The solution plan aims to evaluate storage methods and design a more efficient storage layout using the Fast, Medium, and Slow Moving (FSN) Analysis approach based on the Turn Over Ratio (TOR). The class based storage method was chosen as a solution to group SKUs based on the level of movement of goods and place them in the warehouse racking. The application of the proposed layout based on the class based storage method is able to reduce the total material handling cost by 40.99% compared to the initial layout.