| dc.contributor.advisor | Irawan, Suhendi | |
| dc.contributor.author | Fadhali, Muhammad Rifqi | |
| dc.date.accessioned | 2025-08-14T02:38:51Z | |
| dc.date.available | 2025-08-14T02:38:51Z | |
| dc.date.issued | 2025 | |
| dc.identifier.uri | http://repository.ipb.ac.id/handle/123456789/169106 | |
| dc.description.abstract | Efektivitas penggunaan mesin produksi sangat memengaruhi kelancaran proses manufaktur. Salah satu kendala yang dihadapi di PT Sentralindo Teguh Gemilang adalah tingginya downtime pada mesin flexo 1 yang berdampak terhadap produktivitas. Penelitian ini dilakukan untuk menganalisis penyebab terjadinya downtime dan merumuskan langkah perbaikan dengan pendekatan Total Productive Maintenance (TPM). Pengukuran efektivitas mesin dilakukan menggunakan metode Overall Equipment Effectiveness (OEE), sedangkan identifikasi jenis kerugian dianalisis melalui Six Big Losses. Selanjutnya, metode Fault Tree Analysis (FTA) digunakan untuk mengetahui akar permasalahan dari kerugian terbesar yang terjadi. Hasil penelitian menunjukan peningkatan nilai OEE dari 78% menjadi 87% setelah dilakukan perbaikan, yang berarti telah melampaui standar internasional
sebesar 85%. Sebagai bentuk tindak lanjut perbaikan dan peningkatan kompetensi operator, dilakukan penyusunan One Point Lesson (OPL) untuk mempermudah pemahaman teknis perawatan mandiri secara ringkas dan terarah. | |
| dc.description.abstract | The effectiveness of production machinery plays a crucial role in ensuring
smooth manufacturing processes. One of the main challenges faced by PT
Sentralindo Teguh Gemilang is the high level of downtime occurring on the flexo
1 machine, which negatively impacts overall productivity. This study aims to
analyze the root causes of downtime and propose improvement strategies using the
Total Productive Maintenance (TPM) approach. Machine performance was
measured using the Overall Equipment Effectiveness (OEE) method, while the
types of losses were identified through Six Big Losses analysis. Furthermore, Fault
Tree Analysis (FTA) was employed to determine the root causes of the most
significant losses. The results showed an increase in OEE from 78% to 87% after
improvements were implemented, exceeding the international standard of 85%. As
a follow-up to support operator competence and autonomous maintenance
practices, a One Point Lesson (OPL) was developed to provide concise and visual
technical guidance. | |
| dc.description.sponsorship | | |
| dc.language.iso | id | |
| dc.publisher | IPB University | id |
| dc.title | Penerapan Total Productive Maintenance untuk Menurunkan Downtime pada Mesin Flexo 1 di PT Sentralindo Teguh Gemilang | id |
| dc.title.alternative | Application of Total Productive Maintenance to Reduce Downtime on Flexo 1 Machine at PT Sentralindo Teguh Gemilang | |
| dc.type | Tugas Akhir | |
| dc.subject.keyword | Fault Tree Analysis (FTA) | id |
| dc.subject.keyword | One Point Lesson (OPL) | id |
| dc.subject.keyword | Overall Equipment Effectiveness (OEE) | id |
| dc.subject.keyword | Six big losses | id |
| dc.subject.keyword | Total Productive Maintenance (TPM) | id |
