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      Evaluasi Pengendalian Kualitas untuk Menurunkan Tingkat Defect Produk Botol Kaca You C-1000 di PT. Indoglas Jaya.

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      Date
      2024
      Author
      Nabila, Alya
      Indrawan, Purana
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      Abstract
      ALYA NABILA. Evaluasi Pengendalian Kualitas untuk Menurunkan Tingkat Defect Produk Botol Kaca You C-1000 di PT. Indoglas Jaya. Dibimbing oleh PURANA INDRAWAN. Tingkat defect yang tinggi pada botol kaca YOU-C1000 menjadi perhatian khusus karena produk ini merupakan fokus utama perusahaan dan prioritas pelanggan. Penelitian ini memiliki fokus pada lima jenis defect terbanyak (top 5) yaitu base stone, SID stone, thin ware, check under finish, dan check under thread. Penulisan ini penerapkan pendekatan PDSA (Plan-Do Study-Action) yang terstruktur untuk memecahkan masalah secara sistematis. Kegiatan implementasi proyek menggunakan metode seven tools of quality. Defect tertinggi yang tercatat adalah base stone. Root cause analysis dari defect base stone pada botol kaca You-C1000 adalah faktor material, seperti cullet flint yang terkontaminasi lumpur, keramik, metal dan lainnya. Serta, material yang tidak dapat melebur juga dapat menyebabkan defect base stone pada botol kaca. Dalam proses analisis dan usulan perbaikan disusun secara sistematis menggunakan A3 Report, usulan perbaikan tersebut berupa audit secara berkala ke supplier cullet flint, implementasikan sistem inspeksi visual otomatis saat pengecekan kedatangan cullet flint dari supplier dengan kamera dan sistem IOT (internet of thinking) dan menggabungkan sortir manual dan otomatis.
       
      ALYA NABILA. Evaluation of Quality Control to Reduce the Defect Rate of You C-1000 Glass Bottle Products at PT Indoglas Jaya. Supervised by PURANA INDRAWAN. The high defect rate of YOU-C1000 glass bottles is of particular concern because this product is the company's main focus and customer priority. This research focuses on the top five defect types, namely base stone, SID stone, thin ware, check under finish, and check under thread. This paper applies a structured PDSA (Plan-Do-Study-Action) approach to solve problems systematically. The project implementation activities used the seven tools of quality method. The highest defect recorded was base stone. The root cause analysis of base stone defects in You-C1000 glass bottles is material factors, such as cullet flint contaminated with mud, ceramics, metal and others. Also, materials that cannot be melted can also cause base stone defects in glass bottles. In the process of analysis and proposed improvements are systematically arranged using A3 Report, the proposed improvements are in the form of periodic audits to flint cullet suppliers, implement an automatic visual inspection system when checking the arrival of flint cullet from suppliers with cameras and IOT (internet of thinking) systems and combine manual and automatic sorting.
       
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      http://repository.ipb.ac.id/handle/123456789/153973
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