Rancangan Industri Meat analog Paste dengan Fat Replacer dari Minyak Sawit

Abstract

Konsumsi daging sebagai sumber protein pada masyarakat tergolong tinggi. Konsumsi daging yang tinggi membawa dampak negatif bagi kesehatan manusia seperti risiko penyakit jantung hingga kolesterol. Meat analog merupakan inovasi produk berbasis bahan nabati yang dikembangkan dengan nilai gizi menyerupai daging. Pada penelitian ini, pengembangan meat analog menggunakan bahan utama gluten dan kombinasi dengan ISP (isolate soy protein) dengan penambahan fat replacer yang disintesis dari minyak sawit fase olein dan stearin. Penelitian ini bertujuan merencanakan produksi meat analog paste hingga pengembangan model bisnis kanvas. Tahapan dalam penelitian ini terdiri dari percobaan di laboratorium, peramalan permintaan, perhitungan neraca massa, penetapan alur proses produksi, pemilihan mesin produksi, perhitungan waktu siklus produksi, perancangan tata letak industri, penentuan harga pokok produksi, dan model bisnis kanvas. Produksi meat analog paste dengan kapasitas produksi 1 ton per hari dalam 8 jam kerja dilakukan dengan sintesis fat replacer, pembuatan dan pencetakan adonan, pengukusan, dan pengemasan. Mesin produksi yang digunakan antara lain mesin homogenizer, mixer, pencetak, pengukus, dan mesin pengemas vakum. Analisis harga pokok produksi diperoleh Rp36.025 dengan rekomendasi harga jual Rp47.000 per kemasan. Komponen model bisnis kanvas meat analog paste meliputi segmentasi pelanggan, hubungan pelanggan, saluran, proposisi nilai, aktivitas utama, kemitraan utama, struktur biaya, dan arus pendapatan.

Consumption of meat as a source of protein in the community is high. High meat consumption negatively impacts human health, such as the risk of heart disease to cholesterol. Meat analog is a product innovation based on vegetable ingredients developed with nutritional value resembling meat. In this study, the development of a meat analog using gluten as the main ingredient and a combination with ISP (isolate soy protein) with the addition of a fat replacer synthesized from palm oil olein and stearin phases. This study aims to plan the production of analog meat paste for the development of a canvas business model. The stages in this research consist of laboratory experiments, demand forecasting, mass balance calculations, determination of production process flow, selection of production machines, an estimate of production cycle time, industrial layout design, determination of cost of goods manufactured, and business model canvas. Production of analog meat paste with a production capacity of 1 ton per day in 8 working hours is carried out by synthesizing fat replacer, making and molding dough, steaming, and packaging. Production machines include a homogenizer, mixer, printer, steamer, and vacuum packaging. Analysis of the cost of production obtained Rp36,025 with a recommended selling price of Rp47,000 per package. The components of the business model canvas include customer segments, customer relationships, channels, value proposition, key activities, key partnerships, cost structure, and revenue streams.